Boomboxes that were once well-known but have since fallen out of favor are making a comeback. Today’s boomboxes have Bluetooth, USB, and rechargeability, among other features. You can easily make a Bluetooth boombox out of plywood if you’re a handyman.
Furthermore, it will be engaging and entertaining. A few hours of spare time, the appropriate supplies, and a little prior knowledge of electrical component assembly and soldering are all you’ll need to get started. Continue reading to learn how to make a DIY Bluetooth boombox out of plywood.
Preparation of Materials (Step 1)
The work at hand requires the use of a variety of tools, all of which are listed in this handbook. Make sure you get the recommended tools from this instruction. If you don’t have the proper equipment, your final project may not come out as you had hoped. The supplies you’ll need are listed below.
Speaker drivers are the first thing you’ll need to get up and running. There are two tweeters, one passive radiator, and one subwoofer in this pair of speakers. Two tweeters, a passive radiator, and a woofer are all you’ll need to build a boombox. If you need a more potent boombox, you have the option of spending more money. However, for the sake of mobility, these are all that is required.
Additionally, you’ll need two passive crossovers. Low and high frequencies are separated by a crossover. If you do this, even at maximum level, your boombox will play your music without distortion.
You’ll need a Bluetooth adapter if you want to build a boombox. Bluetooth adapters are required for this purpose. You may buy one at a retail shop or online.
Make sure your boombox has a high-quality battery pack with at least four lithium cells. This will let you to take your boombox with you at all times, allowing you to go anywhere you like.
For the handle and body of your DIY boombox, you’ll need sturdy plywood.
You’ll need an AC converter to scale down the AC voltage to the necessary DC level so that your boombox may be charged or powered.
Get extra tools for the project, such as wood glue, duct tape, masking tape, a vernier caliper, a pen/pencil, and a notepad to round out your supply list as needed. tools such as ruler, compass, hacksaw or miter, jigsaw, clamps for wood, drill, knife and denim
You may begin constructing your boombox as soon as you’ve gathered the essential materials.
Boombox on the go
Taking the Components’ Measurements
The components of the boombox will need to be measured next. The plywood boombox enclosure will be constructed using these dimensions. By taking precise measurements, you can be certain that the parts will fit correctly and that the body will be tight. Take measurements using a Vernier caliper if possible. Use a pen or pencil to jot down the dimensions in a notepad. This is to make sure you don’t make any mistakes while putting the case together in terms of dimensions.
For Boombox Components, Mark the Plywood using Plywood Markers.
Cut the plywood to the specified dimensions once you’ve taken all of the necessary measurements. You’ll need a ruler and compass to draw lines on your plywood, so get those. As you’re measuring the speakers, woofer, and tweeters, make sure your lines are accurate.
4th Step: Plywood is Cut to Size
You may begin cutting the plywood with a hacksaw or miter after creating all the necessary marks. Follow the dotted lines with care. You’ll use a jigsaw to make holes. To effortlessly cut out holes, just adhere to the arrangement and indications. Make holes on the back plywood for peripherals to flow through. Wood clamps may be used to keep the plywood in place when cutting. You’ll be able to cut more precise holes with less effort and in less time this way. As a result, you’ll save effort and time.
Step 5: Installing the Speakers and Other Equipment
It’s time to begin installing the components now that the holes have been cut. Temporarily install them while you mark the locations where holes will be drilled for future screw installation. Drill the screw portions designated with a drill bit.
The plywood cuts should be glued down with a little bit of adhesive. If you want to keep your boombox from falling apart, only use premium-quality glue. Then, apply the right wood glue to the plywood pieces that you’ve already cut. Assembling the wooden case is made easier with the use of adhesive.
Sixth and final step: Body decoration
The boombox shell may be given a fashionable look by decorating it once the plywood parts have been glued together. Alternatively, you may use a piece of denim. Make a slit in it and use it to conceal the wooden box. Apply adhesive to the inside of the fabric to ensure that it adheres. Keep speakers in mind while covering the enclosure with fabric or any other material.
Excess fabric and speaker holes may be cut with a sharp knife and a circular pattern drawn on the cloth. It is imperative that you allow enough time for the fabric enclosure cover to dry fully. In order to dry and adhere to the plywood quicker, place it in the sun.
Attaching a Handle Is the Next Step.
Wooden handles may be made or purchased. Make holes in the casing for the handle. ‘ The handle may then be screwed into place.
How to Install the Battery, Step 8
The battery pack you purchased should be installed at this point. Ideally, it should be located in the rear, at the bottom of the body. Make sure the battery doesn’t fall out of the boombox by gluing it down.
9th Step: Attaching the Electronics
This is a critical stage. It will have a significant impact on the operation of your homebrew boombox. Screw all of the parts together. Set up the amplifier and power adapter. Connect the amp to the speakers. After that, attach the amplifier board to the power supply. Make sure the amp is plugged into the battery pack as well. This means that it can operate on either the AC adaptor or the battery pack.
Be sure to link the Bluetooth adapter to the amplifier board, as well as the power supply and backup battery. Solder each wire into place once it has been correctly attached. Make sure it’s working correctly before putting it back in its place. Close the container and enjoy your DIY boombox after you’ve tested it and it works.
Despite the fact that making a plywood Bluetooth boombox may be enjoyable, it’s not for everyone. Assembling electrical components is a skill that not everyone has. It’s also possible that you’re short on time to put it all together. If you’re not good with tools, you may buy an excellent Bluetooth boombox to save the hassle of putting one together yourself.
Assembly of the Bluetooth receiver is the first step. Installing the heatsink on the CPU chip..
The receiver must be tested. The terminals should be tinny.
The exciters need to be placed in a specific location….
It’s now time to put in the receiver.
Exciters should be installed in the final step.
Step 6: Connect the AC to DC adapter with a female socket.
Step 7: Verify that the speaker is working properly.
Bluetooth Speakers from Wired Speakers
You can use a Bluetooth transmitter to stream audio from a TV, CD/DVD/Blu-ray player, audio cassette deck, or VCR to an amplifier and your wired speakers.
Getting a Bluetooth transmitter that plugs into your audio output is all you need to do it. In other words, you may use it to change any non-Bluetooth device into one that supports Bluetooth. Bluetooth transmitters can be purchased at retailers like Amazon.com.
A toilet paper or paper towel tube may be easily inserted through two holes cut into the edges of two plastic drinking cups. The sound quality is excellent, and your phone will not fall over. You may not have thought of this, but you need also cut holes in the bottoms of the cups. Much better sound quality.